日日摸夜夜添夜夜添

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              Your location:Home > Product > product > Extruder
              Extruder
              PVC+ASA Glazed Roofing Tile production line
              • PVC+ASA Glazed Roofing Tile production line

              • product category:Extruder
              • product brand:plastic extruder
              • Product Brief:

              Order hotline/whatsapp:+86-13962461986

               PVC+ASA glazed tile/roofing sheet production line

               

              Parameter for pvc wave roof tile/sheet:

              1.Normal Thickness: 1.0mm-3.8mm;

              2. Normal Width: 840mm-1450mm;

              3. Normal color: Red, Yellow, Blue, Orange, etc.

              Charactors of the roofing sheet:

              1. Corrosion resistance

              2. Sound absorption and heat insulation

              3. Environment friendly and energy saving

              4. Color lasting

              5. Load bearing

              6. Good water resistance

              7. Light weight building materials

              8. Fire proof grade B1

              9. Easy to install

              Machine list for PVC+ASA glazed tile/roofing sheet  production line 

               

              No.

              Machine

              Quantity

              1

              Screw loader

              1 set

              2

              SJZ80/156 conical twin-screw extruder

              1 set

              3

              SJ50/30 single screw co-extruder

              1 set

              4

              Extrusion mould and flow distributor

              1 set

              5

              Embossing roller

              1 set

              6

              Side cutter

              1 set

              7

              Glazed-tile forming machine

              1 set

              8

              Cutter

              1 set

              9

              Stacker

              1 set

              10

              Mold for tile top, ide ridge tile, three way tile, ridge tile end

              1 unit

               

               

               

              Power consumption and labors needed:

              Machines list

              Installed power

              1. Spiral Loader (for mixer)

              2.2kw

              2. SRL-Z500/1000 High speed Heating Cooling Mixer

              75kw+15kw=100kw

              3. Spring Loader (for PVC extruder)

              2.2kw

              4. SJSZ80/156 conical double screw Extruder

              Main motor: 55kw

              Feeding motor: 2.2kw

              Vacuum pump: 2.2kw

              Barrel heaters: 30kw

              5. Vacuum Loader + Hopper Dryer (for ASA extruder)

              Motor power: 1.1kw

              Heating power: 12kw

              6. SJ50/30 Single screw Co-Extruder (for ASA)

              Main motor: 15kw

              Barrel heater: 12kw

              7. Mold/Die head set

              Heating power: 20kw

              8. Double-Roller Calander

              Motor power: 1.5kw

              9. Tile Forming machine (with mold blocks)

              Total power: 8.77kw

              10. Cutting machine

              Motor power: 2.2kw

              11. Heating Oven

              Heating power: 12kw

              12. Roofing Tile Crusher

              Motor power: 11kw

              13. PVC Pulverizer

              Motor power: 37kw

              Remarks: The total Power of the production Line will be 175.87kw; but the actual power consumption will be only 75% of the total power. So the final power consumption will be around 132kw/hr (Mixer, Crusher and Pulverizer will run separately from the production Line).

              Labors needed

              Production Line: 2 people

              Mixer and recycling machines: 1 people

                   
               

               

              Production cost (only for your information):

              General production formulation

              Raw materials

              Percent

              Cost

              PVC resin

              100kg

              USD780/Tons

              Calcium carbonate

              100kg

              USD118/Tons

              CPE

              5kg

              USD1,720/Tons

              PE Wax

              1.2kg

              USD1,780/Tons

              Stearic acid

              1.5kg

              USD1,530/Tons

              Stablizer

              4.8kg

              USD1,170/Tons

              ACR

              3.8kg

              USD1,640/Tons

              Paraffin

              0.3kg

              USD1,406/Tons

              The cost of the mixture is around USD470/Tons-USD550/Tons.

              The surface material of the tile is ASA; the cost is around USD3,750/Tons. The weight of ASA is around 100-150g/㎡.

              So the production cost of the final roof tile is around USD2.3-USD3.1 per square meter.

               

               

              Facilities and preparation of the production:

              Dimension of the production line

              Around 21.6m*3.5m*3m (L*W*H)

              Required dimension of the workshop

              Length: over 26meters

              Width: over 5meters

              Height: 4meters

              Assistant installation

              200kva transformer (160kva at least)

              10m³water pool

              Air compressor, gear oil, cable, etc.

               
               
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              日日摸夜夜添夜夜添
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